01
Design and R&D
Schematic, PCB layout, firmware and test fixtures are developed in house. No block in the power path is a black box to us.
- Schematic design
- PCB layout
- Firmware
- Prototype validation
Production and technology
From design to shipping: six steps, one roof.
Every step from schematic and PCB design to testing under load happens in our own facility. That is why we know the result of a revision without asking a supplier.
Process
How is a power unit built?
All of the steps below are carried out in the same building, by the same team.
02
Board assembly and soldering
Component placement and soldering are done at stations with fume extraction. High-current paths in the power section are inspected separately.
- Component placement
- Soldering
- Fume extraction
- Visual inspection
03
Mechanical assembly and wiring
The board, heatsink block, fan and terminals are mounted into the enclosure. The high-voltage section is physically separated from the control section.
- Enclosure assembly
- Heatsink and fan
- Terminal wiring
- Insulation check
04
Functional test
Boards are placed on a test fixture of our own design. Supply rails, control signals and protection circuits are verified one by one.
- Test fixture
- Signal verification
- Protection tests
- Firmware loading
05
Testing under load and recording
Every unit runs under load before shipping. The measurement is recorded against the serial number, so a unit in the field can be serviced years later knowing exactly what values it left with.
- Running under load
- Measurement record
- Serial number matching
- Revision tracking
06
Packaging and shipping
The unit is packed with its spare parts and manual. Stock is held per produced revision to support long-term spare part supply.
- Packaging
- Manual and documents
- Stock management
- Shipping
Technology
The board is ours, so the device stays under control.
When a customer asks whether a value can be changed, we can answer the same day, because the place to change it is in a schematic we drew.
01
Version controlled boards
Every revision is documented. A unit built years ago can still be repaired with the correct revision board.
02
Layered protection
Over-current, over-voltage, thermal and interlock protection are standard hardware, not options.
03
Our own test fixtures
Test fixtures are our design too. For a new product family, the fixture is developed alongside the product.
04
OEM adaptation
Connector layout, enclosure dimensions, output values and firmware behaviour are adapted to your device.
05
Long-term supply
Spare part and board supply continues for older revisions even after the product family is updated.
06
Certified conformity
The IPL and DIODE product groups passed CE, EMC and LVD testing at a TÜRKAK accredited laboratory.
Equipment
Equipment and production capacity
Every workstation, from board assembly through load-tested verification, sits in the same facility. No step is outsourced, which keeps both lead time and quality in one pair of hands.
- Fume-extracted soldering and board assembly stations
- Mechanical assembly benches for power units
- Product-specific functional test fixtures
- Load-test measurement and verification rig
- R&D and prototyping laboratory
Monthly capacity varies by model and project scope. Quantity and lead time are confirmed at the quotation stage, based on your device's requirements.
OEM process
Five steps from request to series production
The path we follow when developing a power unit specific to your device.
1 · RequestDevice type, target output values, quantity and mechanical constraints are shared.
2 · Technical reviewLoad characteristics, cooling and control interface are examined; the suitable product family is identified.
3 · SampleAn adapted unit is built and sent for trial in your device.
4 · ValidationRevisions are made from field feedback and the final values are recorded.
5 · Series productionSeries production starts under a revision number and spare part supply begins.
From the facility
Frames from the production line
Need an adaptation for your own device?
Share the device type, target values and quantity; our technical team will respond with a suitable product family and integration plan.